TT系列特種陶瓷過濾機簡介 

TT series special ceramic filter introduction

概述：TT系列特種陶瓷過濾機集機電、微孔陶瓷、超聲技術(shù)為?體，依靠真空吸?和?細作?實 現(xiàn)固液分離的新型?效、節(jié)能過濾設(shè)備，已?泛應(yīng)?于礦?、冶?、化?、環(huán)保等?業(yè)。

Summary: TT series special ceramic filter integrates mechanical and electrical, microporous ceramics, ultrasonic technology as a whole, relying on vacuum suction and capillary action to realize solid-liquid separation of new efficient, energy-saving filtration equipment, has been widely used in mining, metallurgy, chemical industry, environmental protection and other industries.

工作原理：利用抽取陶瓷板內(nèi)腔真空產(chǎn)生與外部的壓差，使料槽內(nèi)懸浮的物料在負壓的作用下吸附在陶瓷 板上，固體物料因不能通過微孔陶瓷被截留在陶瓷板表面，而液體因真空壓差的作用及陶瓷板的親水性則順 利通過進入氣液分配裝置(真空桶)外排或利用，達到了固液分離的目的。

How it works: The vacuum in the inner cavity of the ceramic plate is extracted to produce a pressure difference with the outside, so that the suspended material in the tank is adsorbed on the ceramic plate under the action of negative pressure. The solid material cannot be trapped on the surface of the ceramic plate through the micro-porous ceramic, while the liquid is discharged or utilized through the gas-liquid distribution device (vacuum barrel) due to the effect of vacuum pressure difference and the hydrophilicity of the ceramic plate. The purpose of solid-liquid separation is achieved.

核心優(yōu)勢：由于陶瓷板上含有許多狹小的微孔，在過濾過程中，水和親水的陶瓷之間產(chǎn)生表面張力，這就 產(chǎn)生毛細孔現(xiàn)象，使陶瓷板微孔中充滿液體而達到自動封閉阻斷空氣流通目的，使真空陶瓷過濾機真空泵以低的運行功率達到接近于真空的狀態(tài)，對于真空過濾原理的過濾設(shè)備來說真空度“相對”越高，過濾 效率越高、物料水分越低。

Core advantage: Because the ceramic plate contains many small microholes, in the filtration process, the surface tension between water and hydrophilic ceramics, which produces capillary phenomenon, so that the ceramic plate microholes are filled with liquid to achieve the purpose of automatic sealing and blocking the air flow, so that the vacuum pump of the vacuum ceramic filter with very low operating power to achieve close to the absolute vacuum state, For the filtration equipment based on the vacuum filtration principle, the higher the vacuum degree is, the higher the filtration efficiency and the lower the material moisture.

工作流程：Workflow:

轉(zhuǎn)子(陶瓷板)運轉(zhuǎn)一周，工作過程分為四個區(qū)域：吸漿 區(qū)、干燥區(qū)、卸料區(qū)、清洗區(qū)，反復(fù)循環(huán)。

1.濾餅形成(吸漿區(qū)) 

工作開始時，浸沒在料漿槽的陶瓷板在真空的作用下，表面形成 一層較厚的顆粒堆積層，濾液通過陶瓷板進入吸水管路過濾至分 配閥到達真空桶。 

2.濾餅干燥(干燥區(qū)) 

主軸開始旋轉(zhuǎn)，轉(zhuǎn)子載著濾餅到達干燥區(qū)，濾餅在高真空作用下繼續(xù)脫水干燥。 

3、濾餅剝離(卸料區(qū)) 

主軸繼續(xù)旋轉(zhuǎn)，將干燥后的濾餅帶到卸料區(qū)，在刮刀裝置的作用下進行卸料。 

4、反沖洗(反沖洗區(qū)) 

卸料后陶瓷板進入反沖洗區(qū)，利用過濾液或外接自來水，經(jīng)過反沖洗管道通過壓力調(diào)整由分配閥進入陶 瓷板內(nèi)腔，由內(nèi)而外清洗陶瓷板的微孔，同時將殘留在陶瓷板表面的殘余礦物沖洗下來，達到清洗目 的。 

5、聯(lián)合清洗(化學(xué)清洗與超聲波清洗) 

陶瓷板經(jīng)過一定的工作時間后(一般為 8 小時以后)，陶瓷板微孔因逐漸被堵而使過濾效率有所降低，為 保證陶瓷板微孔通暢及過濾高效率，應(yīng)啟用聯(lián)合清洗，通過超聲波清洗、化學(xué)清洗和反沖清洗的相互作用，恢復(fù)陶瓷過濾板的原始狀態(tài)。通過聯(lián)合清洗可使陶瓷板的微孔進一 步得到疏通，保證后續(xù)過濾的高 效率。

The rotor (ceramic plate) runs for a week, and the working process is divided into four areas: suction area, drying area, unloading area, cleaning area, and repeated cycle.

1. Cake formation (suction area)

At the beginning of the work, the ceramic plate immersed in the slurry tank under the action of vacuum, the surface of the formation of a thick layer of particles accumulation layer, filtrate through the ceramic plate into the suction pipe filter to the distribution valve to reach the vacuum barrel.

2. Cake drying (drying area)

The spindle begins to rotate, the rotor carries the cake to the drying area, and the cake continues to dry under the action of high vacuum.

3. Cake stripping (unloading area)

The spindle continues to rotate, bringing the dried cake to the discharge area, and unloading is carried out under the action of the scraper device.

4, backwash (backwash area)

After discharge, the ceramic plate enters the backwashing area, and the filtrate or external tap water is used to enter the inner cavity of the ceramic plate through the pressure adjustment through the distribution valve through the backwashing pipe, and the micro-pores of the ceramic plate are cleaned from the inside out. At the same time, the residual minerals remaining on the surface of the ceramic plate are washed down to achieve the cleaning purpose.

5, joint cleaning (chemical cleaning and ultrasonic cleaning)

Ceramic plate after a certain working time (generally 8 hours later), ceramic plate micropores are gradually blocked and the filtration efficiency is reduced, in order to ensure that ceramic plate micropores patency and filtration efficiency, joint cleaning should be enabled, through the mutual use of ultrasonic cleaning, chemical cleaning and backwash cleaning, to restore the original state of ceramic filter plate. Through the joint cleaning, the micro-pores of the ceramic plate can be dredged one step further to ensure the high efficiency of subsequent filtration.

TT系列特種陶瓷過濾機產(chǎn)品特點 

TT series special ceramic filter product features

產(chǎn)品特點： 

1、自動化程度高，可連續(xù)工作，很大降低了人力損耗。 生產(chǎn)過程由PLC自動控制，操作簡單，可手動控制也可一鍵全自動控制。配有10.2寸觸摸屏，完成監(jiān)控、操作界面圖形化顯示、運行參數(shù)顯示、狀態(tài)數(shù)據(jù)采集、存儲等功能，可反饋槽體料位、脫水桶液位、稀酸桶酸位、真空度、反沖洗壓力、主軸、攪拌轉(zhuǎn)速等模擬量數(shù)據(jù)并設(shè)置相關(guān)聯(lián)鎖報警和應(yīng)對措施。 運行數(shù)據(jù)可傳輸DCS系統(tǒng)，遠程控制。

2、高效節(jié)能、耗能低運行成本低。 因為陶瓷板的特性，使配置真空泵功率僅為傳統(tǒng)設(shè)備功率的10%能耗，就能達到接近絕對真空的負壓。所以能耗低，濾餅水份低。 

3、濾液清澈。 由于陶瓷板微孔小，且不易損壞，使得濾液中的懸浮物含量低，含固量一直在50ppm以下，可進入工業(yè)水循 環(huán)系統(tǒng)充分利用。 

4、整機結(jié)構(gòu)牢固，經(jīng)久耐用設(shè)備與物料、液體接觸部位材質(zhì)不低于304不銹鋼，防腐防銹。陶瓷板采用整體法蘭圈安裝，平整且不易變形。攪拌系統(tǒng)可根據(jù)物料的比重配置氣動式、機械擺動式和聯(lián)合式攪拌，牢固。

5、一體式排液系統(tǒng)設(shè)計合理、穩(wěn)定。 自動排液系統(tǒng)采用一體式排液罐，故障率低且安裝方便。排液方式分為液位排液和時間排液，可在系統(tǒng)中互相切換，方便維護。雙真空泵的設(shè)計在增加吸氣量的同 時，通過循環(huán)閥組的切換，也能保證真空度在排水后的穩(wěn)定。 

6、聯(lián)合清洗有效根據(jù)物料粒徑不同，公司配置了22K,25K,28K,40K不同頻率的超聲波清洗裝置。并針對物理及化學(xué)性質(zhì)的不同的物料對濾板造成的堵塞，公司研發(fā)了專用浸泡劑、多振頭清洗機和清洗方案進行再生清洗，使濾板微孔疏通達 到80%以上。 

7、陶瓷板性能好、可針對性選型公司擁有8座新工藝窯爐，可生產(chǎn)并訂制任何型號陶瓷板。如：白剛 玉、棕剛玉、一體板、粘接板。目數(shù)從1~15μm范圍針對選型。

Product features:

1, high degree of automation, continuous work, greatly reducing labor loss. The production process is automatically controlled by PLC, the operation is simple, can be manually controlled or one key automatic control. Equipped with 10.2-inch touch screen, it can complete monitoring, graphical display of operation interface, operation parameter display, status data collection, storage and other functions. It can feedback analog data such as tank material level, discharge bucket level, acid level of diluted acid bucket, vacuum degree, backwash pressure, spindle, stirring speed, and set relevant interlock alarm and countermeasures. Operation data can be transmitted to DCS system, remote control.

2, high efficiency, low energy consumption, low operating cost. Because of the characteristics of the ceramic plate, the power of the vacuum pump is only 10% of the energy consumption of the traditional equipment, and the negative pressure of close to absolute vacuum can be achieved. Therefore, the energy consumption is low and the filter cake is low in water.

3. The filtrate is clear. Because the ceramic plate has small pores and is not easy to damage, the suspended matter content in the filtrate is low, and the solid content has been below 50ppm, which can be fully utilized in the industrial water cycling system.

4, the machine structure is firm, durable equipment and materials, liquid contact parts of the material is not less than 304 stainless steel, anti-corrosion and rust. The ceramic plate is installed with integral flange ring, which is more flat and not easy to change shape. Mixing system can be configured according to the specific gravity of the material pneumatic, mechanical swing and combined mixing, more firm.

5, integrated drainage system design is reasonable and stable. The automatic drainage system adopts integrated drainage tank, which has low failure rate and easy installation. The drainage methods are divided into liquid level drainage and time drainage, which can be switched between each other in the system for easy maintenance. The design of double vacuum pump can also ensure the stability of vacuum degree after drainage by switching the circulating valve group when increasing the suction volume.

6, joint cleaning more effective according to the different particle size of the material, the company configured 22K,25K,28K,40K different frequency ultrasonic cleaning devices. In view of the blockage caused by different materials with physical and chemical properties on the filter plate, the company has developed a special immersion agent, a multi-vibrating head cleaning machine and a cleaning program for regenerative cleaning, so that the filter plate microhole dredging can reach more than 80%.

7, ceramic plate performance is superior, can be targeted selection The company has 8 latest technology kiln, can produce and customize any type of ceramic plate. Such as: white corundum, brown corundum, one board, bonding board. Mesh size from 1 to 15μm range for selection.

TT系列陶瓷過濾機主要技術(shù)參數(shù)參考表 

TT series special ceramic filter technical parameters reference table

外形圖 

Outline drawing

物料過濾水份參數(shù)表

Water Content for the Filtration of Some Material

TT系列陶瓷過濾機適用范圍

TT series special ceramic filter applicable scope

我公司生產(chǎn)的TT型特種陶瓷過濾機目前已廣泛應(yīng)用于金、銀、銅、鐵、錫、鉛、鋅、鎳、鈷、鈀、鉬、 鉻、硫、磷、煤灰、硅、石英、云母、稀土等精礦、尾礦脫水；化工行業(yè)用于氧化鋅、氧化鉛、硫化 鋅、電解渣、浸出渣、爐渣、煤渣的脫水及其衍生的鐵精粉、碳精粉、銀精粉等脫水；環(huán)保行業(yè)用于污水污泥廢酸處理等。物料細度從-200目到-450目以及各種超細物料。

TT type special ceramic filter produced by our company has been widely used in gold, silver, copper, iron, tin, lead, zinc, nickel, cobalt, palladium, molybdenum, chromium, sulfur, phosphorus, coal ash, silicon, quartz, mica, rare earth and other concentrates, tailings dehydration; Chemical industry for zinc oxide, lead oxide, zinc sulfide, electrolytic slag, leaching slag, slag, coal slag dehydration and derived iron powder, carbon powder, silver powder dehydration; Environmental protection industry for sewage sludge waste acid treatment. Material fineness from -200 mesh to -450 mesh and a variety of ultrafine materials.